April 1, 2024

A Comparative Review of Polymer, Bacterial-based, and Alkali-Activated (also Geopolymer) Binders: Production, Mechanical, Durability, and Environmental impacts (life cycle assessment (LCA))

Nodehi, M., Aguayo, F., Madey, N., & Zhou, L. (2024). A Comparative Review of Polymer, Bacterial-based, and Alkali-Activated (also Geopolymer) Binders: Production, Mechanical, Durability, and Environmental impacts (life cycle assessment (LCA)). Construction & Building Materials, 422. https://doi.org/10.1016/j.conbuildmat.2024.135816
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Abstract

This review paper presents a comparative evaluation of polymer, bacterial-based, alkali-activated, and geopolymer binders in regard to their production methods, mechanical properties, their environmental/life cycle assessment (LCA), and durability when exposed to deteriorating cycles (such as sulfates, acids, and high temperatures). The significance of this study is to compare the results of over 400 journal papers, which present an in-depth analysis of fresh and hardened state properties of various binders that are advocated in the literature. Historically, Portland cement is generally considered a binder that plays a major role in any cementitious composites because of its high availability, and relatively inexpensive cost. Despite its significant benefits, it is known that the manufacturing process of Portland cement is energy and carbon intensive, and the resulted material often has shortcomings when exposed to deteriorating causes such as sulfates, acids, and high temperatures. However, recent movement toward net-zero as well as ultra-high-performance practices has increased the need for a more sustainable and durable binding system. Based on the result of this paper, each binder presents specific advantages when compared to Portland cement for specific applications that can be a better choice for their ultra-high capabilities and ecological properties. This includes the significantly better performance of alkali-activated binders (specifically geopolymers), under high temperatures, or very rapid strength gain of polymer (e.g., epoxy, polyester, and vinyl ester) binders, making them great alternatives to Portland cement, for rapid repair and rehabilitation purposes. Similarly, bacterial concrete also have certain capabilities such as long term durability and the potential for a continued self-repair or self-healing. In terms of environmental impacts, however, polymer binders are heavily depedant on their source of energy (e.g., petroleum vs. bio-based resins) while alkali-activated concretes and geopolymers have activators' large contributions to overall LCA impact categories. For bacterial binders, the used urea and nutrition can play a key role in their LCA results. Finally, based on the highlighted capabilities of each binder, recommendations on performance-based or hybrid design methods and specifications for an optimized system are also provided. Novel areas in polymer, bacterial-based, alkali-activated, and geopolymer binders are also included.

Keywords

Binding agents; Polymer concreteBacterial (or bio) concrete; Alkali-activated materials and geopolymer; Mechanical and durability properties