Ho, Chung; Kim, Yong-woo; Zabinsky, Zelda B. (2022). Prefabrication Supply Chains With Multiple Shops: Optimization For Job Allocation. Automation In Construction, 136.
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Abstract
Prefabrication or off-site construction is a growing trend contributing to productivity improvements. It motivates specialty contractors and suppliers to operate multiple fabrication shops close to market regions, where a shop can produce and delivery prefabricated components in a timely fashion and at a minimal cost. Few quantitative models are available to assist companies with scheduling and allocation questions. This research utilizes optimization to answer these questions supporting the production planning in prefabrication supply chains. The paper presents an optimization model that seeks minimal cost while considering job demands and shop capacities. Computational results suggest that the model generates a lower-cost production schedule than the early due date (EDD) method. It also indicates that varying due dates cause changes in total cost. Moreover, this research supports decision-makers by analyzing the impacts of changing shop capacities regarding available machines. It provides further insight into construction supply chain management with multiple shops.
Keywords
Supply Chains; Job Shops; Supply Chain Management; Production Scheduling; Production Planning; Warehouses; Construction; Modularization; Optimization; Prefabrication; Scheduling; Off-site Construction; Modular Buildings; Scheduling Model; Precast; Management; Transportation; Performance; Decisions
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Assistant Professor, Department of Construction Management
Fred is an Assistant Professor with the Department of Construction Management (CM) at the University of Washington (UW). Prior to joining UW in September 2021, he was an Assistant Professor at Texas State University in San Marcos, TX where he taught and performed research in the areas of concrete materials, durability, and sustainable infrastructure construction. He received his PhD in Civil Engineering from the University of Texas at Austin in 2016.
Dr. Aguayo is interested in research application that contribute to facilitating the implementation of sustainable and novel cement-based systems in infrastructure and building applications such as alternative cement binders, supplementary cementing materials (SCMs), recycled aggregates, and high performing concretes. His research group focuses on evaluating and characterizing deterioration processes in new and existing cementitious materials, while also developing test methods to predict and enhance their performance and durability in the field. He primarily examines durability-related issues in cement-based materials such as corrosion, carbonation, ASR, sulfate attack, and early-age volume changes.
Dr. Aguayo is a well-established researcher with over 13 years of experience and over $1.2M in funded research projects as either PI or Co-PI since 2016. His work has been supported by both private industry and public agencies including LarfargeHolcim, Texas DOT, Minnesota DOT, New Mexico DOT, National Research Road Alliance (NRRA), and the Portland Cement Association (PCA). He is an active member of the American Concrete Institute and ASTM International, and participates in several committees related to concrete durability (ACI 201) and material science of cementitious systems (ACI 236).
Research Interests: Designing built environments to enhance human happiness, and related principles: Justice, Nature Integration, Access, Identity, Well-Being, Resiliency.
My research interests are in lean construction principles with a focus on lean project delivery systems, offsite and prefabrication construction, construction supply chain networks, and target value design. In addition to that my interests include life cycle project economics and modeling, building economic and quantitative risk analysis, a public-private partnership for projects, value engineering and management, and new technologies in construction.
I am interested in research related to emerging technology in the AEC industry, and looking for opportunities to conduct experiment-based research whenever possible, particularly research related to virtual construction or construction safety. I have additional interests in public-private partnerships, lean construction, and project delivery.